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Die Casting
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Jiaen MFG is a leading supplier of die casting products, offering comprehensive one-stop solutions. As one of the premier die casting manufacturing companies in China, we pride ourselves on offering unrivalled quality at competitive prices. With over a decade of industry experience, we are ready to be your trusted partner for all your die casting product needs.
Your one-stop custom die casting company
Jiaen MFG provides you with a diverse range of die casting products to meet various industrial needs. Our products cover a wide range of fields such as automotive parts, electronic product housings, machinery and equipment parts, architectural hardware, toys and models, and household goods. Exquisite die-casting technology ensures high quality and excellent performance. No matter what your needs are, we will provide the best solution and let die casting achieve your project.
some products
Tailored Die Casting for Every Venture
Satellite Antenna Receiver
Spare parts for automobile
Die-Casting-Parts
Camera Housing Of High Speed Train
Satellite Antenna Receiver
Oil filter valve body
Custom Die Casting Needs
As the premier die-cast custom-built company, we recognise the critical role that bespoke solutions play in the success of a project. Our comprehensive services are designed to meet your unique requirements:
- High Quality and Consistency: The ability to produce products with high precision and good surface quality ensures that each part meets strict quality standards.
- Production efficiency: the die casting process usually has a high production speed, which can meet the needs of a large number of orders and ensure timely delivery.
- Lightweighting: thin-walled and robust components can be manufactured, helping to reduce product weight and improve performance and energy efficiency.
- Complex shapes and structures: The ability to produce complex geometries and internal structures provides greater flexibility in product design.
- Corrosion resistance and durability: Proper die casting materials and surface treatments can provide good corrosion resistance and durability, extending the life of the product.
Our unwavering commitment to excellence ensures that your custom die casting needs are met with the utmost precision and professionalism. Working with us gives you a competitive advantage in the marketplace by providing you with a quality product that meets your expectations!
Beyond Die Casting Customisation: Complete Solutions
It is not easy to introduce all aspects of custom Die Casting parts, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.
General Applications For Die Casting
Die casting is a commonly used metal casting process with a wide range of applications. The following are some general applications of die casting:
- Automotive manufacturing: die casting in the automotive industry has a wide range of applications, such as the manufacture of engine parts, gearboxes, wheels and so on.
- Aerospace: die casting for the production of aviation spacecraft structural parts, engine parts, etc..
- Electronic products: die casting can manufacture electronic equipment shell, internal components and connectors.
- Mechanical engineering: machine tools, compressors, pumps and other mechanical equipment parts are often produced by die casting.
- Architecture and hardware: door and window hardware, bathroom products, locks and other architectural hardware often use die casting process.
- Energy field: die casting can be used in the manufacture of solar energy equipment, wind energy generator parts.
- Medical equipment: die casting in medical equipment manufacturing used in the production of prosthetic limbs, medical equipment shell, etc..
- Telecommunication industry: die casting used in the manufacture of communication equipment parts and shell.
- Household goods: die casting can produce lamps and lanterns, furniture fittings and other household goods.
- Toys and models: die casting is commonly used in the manufacture of toys and models of various parts.
These areas are only a part of the applications of die-casting products; practical applications include many other industries and products. The development of die-casting technology makes it possible to provide high-quality, high-precision metal parts in various fields. Specific applications depend on the design requirements of the product and the adaptability of die casting technology.
Main Process For Die Casting
Die casting process is a highly efficient method of metal casting, which has a wide range of applications in modern industrial manufacturing. It obtains high-precision, high-quality castings by injecting molten metal into the mould cavity under high pressure and rapidly cooling and solidifying it.
Melting metal
- Mould design and manufacture: Design and manufacture of die-casting moulds according to the requirements of the product. The shape and structure of the mould determines the shape and size of the final die-casting product.
- Material preparation: choose suitable die-casting alloy materials, such as aluminium alloy, zinc alloy, magnesium alloy and so on. These alloys have different characteristics and are suitable for different application scenarios.
- Melting metal: the selected alloy material is heated to a molten state, usually in a furnace.
In the whole die-casting production process, the design and manufacture of moulds, the performance of die-casting machines, the choice of alloy materials and the control of process parameters all have an important impact on the quality and performance of the final product.
Die casting process
- Die casting moulding: The melted metal liquid is injected into the die casting mould, and pressure is applied through the high-pressure die casting machine to make the metal quickly fill the mould cavity and form the desired product shape.
- Cooling and solidification: after die-casting, let the product cool and solidify in the mould to get enough strength and hardness.
- Mould Release: After the product has cooled and solidified, it is removed from the mould.
Different die-casting products may have some specific process requirements and processing steps, and the specific production process will be adjusted and optimised according to the characteristics and needs of the product.
Post-treatment
- Deburring: Remove the burrs on the surface of die-casting products to make the surface smoother.
- Trimming: trimming the edges and corners of the products to meet the size and shape requirements.
- Heat treatment: through heating and cooling to improve the mechanical properties of die-casting products, such as hardness, strength and so on.
- Surface treatment: such as electroplating, spraying, anodising, etc., to improve the corrosion resistance, aesthetics or other special properties of the products.
- Machining: such as drilling, milling, grinding, etc. to meet the precise size and shape requirements.
- Cleaning: Remove oil, impurities, etc. from the surface of the product to improve the surface quality.
The exact implementation of these post-treatment steps depends on the use and requirements of the die-cast product. The aim is to improve the quality, performance and appearance of the die-cast product so that it meets the requirements for end use. At the same time, defects and deficiencies that may have occurred during the die casting process may also be repaired or improved.
Inspection
- Dimension inspection: Measurement of key dimensions, including the measurement of length, width, height, hole diameter, thread, etc.
- Appearance inspection: for defects, scratches, oxidation, colour difference, etc.
- Mechanical property tests: Mechanical property tests such as tensile, compression and bending are conducted to assess the strength, toughness and durability of the products.
- Sealability test: air-tightness or water-tightness test is conducted to ensure that the product will not leak in use.
- Functionality Test: Conducts tests according to the specific functional requirements of the product, such as wear resistance tests.
Estimated Cost Analysis For Die Casting
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
The cost of making die-cast products includes the cost of raw materials, moulds, equipment, labour, energy, post-processing and quality control. These cost factors will vary according to the specific die casting project, scale and market conditions
$15,800
Take US as a example, the sea freight cost of die-casting products generally includes the transport base cost, such as shipping company's freight rate, fuel surcharge, etc.; port related cost, such as port handling fee, storage fee, etc.; and possible additional cost, such as insurance fee, customs declaration fee, etc.. Specific costs can be affected by factors such as the weight of the goods, transport distance, and mode of transport.
$3,800
Customs duties: Customs policies may vary from country to country and region to region. In addition, other costs may be involved, such as value-added tax, consumption tax, anti-dumping duty and so on.
$1,000The Process Flow & Duration Estimation
Please note that the final cost depends on the product design complexity, mould making, production quantities, raw material availability, production processes, quality control requirements, as well as customer communication and production schedules:
Step 1: R&D Drawings (3-7 days)
The timing of the die cast drawing phase is influenced by a variety of factors such as design complexity, revision feedback, process requirements, review and approval process, external partners, project timeline and priorities, and team experience. The timeframe ranges from a few days to a few weeks, depending on the project.
Step 2: Sampling (7-14 days)
The time it takes to make a sample for die casting can be affected by several factors. For example, if the sample is more complex or large size, it may take more time and process to deal with. And ah, die casting equipment can be used, production capacity, also has a relationship. Then there is the number of samples is not much, do you want to do additional testing and quality control, all of these will increase the time it.
Step 3: Pay The Bill (within 1 day)
Both sides will discuss favorable payment methods, such as the amount to be paid in advance before starting, the amount to be paid during the process, and the payment process after completion.
Step 4: Bulk Manufacturing (30-45 days)
The duration of the “mass production” phase is influenced by a number of factors. These factors may include the size and complexity of the mass production, the availability of raw materials and components, the efficiency of the production line, any potential machine breakdowns or required maintenance, and the quality control processes in place. In addition, the scheduling and co-ordination of workers, and any delays caused by external factors such as supply chain disruptions, can also affect the time spent at this stage.
Step 5: Shipping (10-15 days)
Transport time includes the distance over which the goods need to be transported, the mode of transport chosen (e.g. road, air, sea), logistical arrangements, customs clearance procedures and possible delays caused by weather conditions or unforeseen circumstances. In addition, factors such as loading and unloading times can have an impact on the duration of this phase.
Want to know how to compress lead times?
The Basic Knowledge About Die Casting
Die casting is a high-precision manufacturing process, widely used to produce complex metal parts efficiently.
Die casting involves forcing molten metal under high pressure into a mold cavity. This process is favored because it can produce large quantities of complex shapes with excellent surface finish and dimensional accuracy. It is typically used with non-ferrous metals such as aluminum, zinc, and magnesium because of their lightweight and strong mechanical properties. The molds, or dies, are built to withstand the high pressures of the casting process, which allows them to be used over and over again, reducing production costs.
Die casting is a great way to produce a lot of parts quickly. You can make a lot of parts and not have to machine them much. It’s a good way to go if you have a lot of parts to make. You can also make parts that have external threads and internal parts that have intricate shapes that are hard to make with other methods. The downside is that it’s expensive to set up the tooling to make the parts. You have to design and build the die, and that can be expensive. So, it’s not good for making a few parts. But, if you have a part that needs to be good and last a long time, it’s a great way to go. That’s why die cast parts are used in the automotive, electronics, and consumer goods industries.
The Common Pitfalls About Die Casting
In the world of die-cast custom products, buyers face many challenges and potential pitfalls. These pitfalls can be hidden behind seemingly perfect transactions, and the slightest mishap can lead to serious consequences. Therefore, it is crucial for every buyer to understand and guard against these common pitfalls.
- Low price lure
- Quality Issue
- Technical specifications do not match
- Delivery delay
- Inadequate after-sales service
- Intellectual property issues
Trap: Suppliers attract buyers with very low prices, but may cut corners on quality, materials or production processes, resulting in poor product quality.
Precautionary strategy: Don’t just look at the price, but consider the supplier’s reputation and word of mouth. You can ask the supplier to provide samples or references to customers for quality assessment.
Pitfalls: Products may be defective, such as surface imperfections, dimensional inaccuracies or erratic performance.
Preventive strategies: Clarify quality standards and inspection procedures with suppliers, and may request a quality assurance agreement. Perform rigorous quality checks upon receipt of goods.
Trap: The technical parameters of the product are inconsistent with the actual requirements, which may lead to the inability of normal assembly or use.
Preventive strategy: Communicate and confirm the technical specifications in detail, including size, shape, material and other requirements. Suppliers can be asked to provide design drawings or samples for confirmation.
Trap: Due to various reasons, suppliers are unable to deliver products on time, affecting the buyer’s production plan and market layout.
Preventive strategy: specify the delivery date in the contract and set the responsibility for breach of contract. Communicate regularly with the supplier about the production progress and adjust the plan in advance.
Trap: Suppliers are not active in after-sales service and are not timely or professional in dealing with product problems.
Preventive strategy: Understand the supplier’s after-sales service policy and commitment, and choose suppliers with good after-sales reputation. Clarify the specific content and response time of after-sales service in the contract.
Pitfall: suppliers may infringe on the intellectual property rights of others, leading to legal risks for buyers.
Preventive strategies: Require suppliers to guarantee the IP legitimacy of their products and sign confidentiality agreements. Conduct IP searches and reviews prior to purchase.
A Brief Self-Nomination, Why Choose Jiaen MFG
As a pioneer in die casting for the machinery industry, Jiaen MFG provides high quality, customised injection moulded parts to meet different needs. Our products can be applied to various fields such as automotive, aerospace, electronics, and communications, and we can provide comprehensive solutions. Work with us today to tailor professional solutions for all aspects of the supply chain and increase your product’s market share.
In the world of die castings, choosing a reliable supplier is the key to success. When you are faced with many choices, let us show you why Chenyang Machinery is the right choice for you.
1, Professional qualification and certification
2, Strict quality control
3, Diversified surface treatment.
4, Sign NDA
Choosing Chenyang Machinery is choosing quality, innovation and reliability. Let’s work hand in hand to create outstanding die castings that meet your expectations. We look forward to creating a bright future with you!
The FAQs About Die Casting
Welcome to our Frequently Asked Questions page about buying die castings from International Book Buying. Here we will answer some of the common questions you may have to help you better understand our products and services. We are committed to providing our customers with quality die casting solutions and look forward to working with you.
How do you control the quality of die castings?
We have a strict quality control system, from the selection of raw materials to the monitoring of the production process, and then to the inspection of the final product, to ensure that the quality of die castings is stable.
Can you provide material certificates and performance test reports for die castings?
Yes, of course. We will provide the relevant certificates and performance test reports of the materials used in the die castings to meet the customer's requirements on product quality.
What surface treatments are available for your die castings?
We offer a wide range of surface treatments, such as electroplating, spraying, anodising, etc., to meet the needs of different customers in terms of the appearance and performance of die castings.
What solutions do you have for complex die casting designs?
With our professional design team and rich experience, we can provide the best solution for complex die casting design and ensure the feasibility and quality of production.
What is your production capacity? Can it meet the demand of large quantity orders?
We have advanced production equipment and efficient production processes to meet the demand for orders of different sizes. Meanwhile, we will also adjust our production plan according to customers' needs to ensure on-time delivery.
How to ensure the dimensional accuracy and consistency of die castings?
We use high-precision moulds and processing equipment, and strictly control the parameters in the production process to ensure the dimensional accuracy and consistency of die castings.
Do you provide technical support and co-operation for new product development?
Yes, we welcome co-operation with our customers for new product development and provide technical support and professional advice to create innovative products that meet market needs.
