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At Jiaen MFG, we specialize in providing custom forging solutions designed to meet your specific requirements. Using advanced forging techniques, including closed-die forging, open-die forging, and impact forging, we ensure high-strength, durable parts that stand up to even the most demanding applications. Our state-of-the-art equipment and expertise in working with various materials allow us to deliver precise, high-quality components that enhance your product’s performance. Partner with us for reliable, cost-effective forging solutions that will drive your business forward.
Your Trusted Source for Forging Solutions
Looking for high-performance forged parts that exceed your expectations? At JIAEN MFG, we specialize in providing custom forging solutions to meet the demands of a variety of industries. We’re committed to delivering the parts you need, exactly when you need them, with superior quality and precision.
We’re experts in forging technology. JIAEN MFG offers custom forging solutions, including closed-die and open-die forging, for a wide range of applications. We create strong, durable parts tailored to your exact requirements, ensuring optimal performance in your products.
some products
Engineered Forging Parts for Every Business Milestone
Pinion Gear
Planet Gear
Shaft Coupling
Half - shaft Gear
Half - shaft Gear
Gear
Custom Forging needs
At Jiaen MFG, we recognize that quality is essential. With our advanced forging technology, we create custom forged parts in all shapes, sizes, and functions. Whatever your project requires, we’ll forge it to perfection.
Custom: We forge parts to your exact specifications, ensuring they perfectly match your project needs. You’ll receive exactly what you require, not what we happen to have.
Variety of Forging Types: We offer various forging methods, including open-die and closed-die forging, to meet the specific demands of your application.
Finishes: We provide a range of surface treatments (powder coating, galvanizing, anodizing, and more) to enhance both the strength and appearance of your forged parts.
Please share the model of the part you need forged and let us know your preferred surface finish. You can send us a 2D or 3D drawing. Once we have all the details, we’ll quickly provide you with a comprehensive solution tailored to your needs.
More Than Just a Forging Manufacturer
Forging requires precision and expertise, which is why we’ve dedicated this page to giving you all the information you need to understand our custom forging capabilities. We know it’s not easy to cover everything, so we’ve laid out detailed content for you to explore. To make your search faster, we’ve provided a table of contents with links that will take you directly to the sections you’re most interested in.
General Applications For Forging
Main Process for Forging
Forging starts with designing the part using computer-aided design (CAD) software, ensuring precision and accuracy in the final product. After finalizing the design, the right material is selected—typically high-strength metals such as steel, aluminum, or titanium—depending on the application. The selected material is then heated to the required forging temperature and placed into a die or mold. Using a hammer or press, the material is shaped under high pressure, transforming it into the desired form. After the initial forging, the part may undergo additional processes like trimming, machining, or grinding to ensure precision and remove any excess material. Heat treatment processes, such as annealing or quenching, are then applied to enhance the strength and durability of the forged part. Surface treatments such as coating or polishing may be applied to improve appearance and corrosion resistance. Finally, a quality control inspection ensures that each forged part meets the required specifications before it is packaged and shipped to its destination.
Material Preparation
- Billet Selection: Choosing the right metal material (such as steel, aluminum, titanium, etc.) to meet the performance requirements of the finished part.
- Heating: The billet is heated to a temperature that makes it malleable and easy to forge. This is typically within the recrystallization temperature range for metals, which is crucial for shaping them during forging.
Before forging begins, raw materials need to be prepared. The primary material used is metal billets, which are usually pre-heated or processed metal ingots.
Forging
- Open Die Forging: The billet is hammered or pressed using a die to shape it into the desired form. This is used for simpler parts.
- Closed Die Forging: The heated metal is placed into a mold (die), and pressure is applied to fill the mold and create a more complex shape. This method is used for parts with high precision and specific shapes.
- Roll Forging: Metal is continuously passed through rollers to change its shape, typically used for long and uniform parts with round or rectangular cross-sections.
Once the material is properly heated, mechanical force is applied to shape it into the desired form.
Cooling
- Air Cooling: The part is allowed to cool naturally in the air, which is suitable for materials that don't require very high performance.
- Water or Oil Quenching: For materials that need higher hardness and strength, the part is rapidly cooled by immersion in water or oil.
After the forging process, the metal needs to cool. The cooling rate influences the mechanical properties of the part.
Heat Treatment
- Annealing: The metal is heated and then slowly cooled to soften it and improve machinability.
- Quenching and Tempering: The metal is rapidly cooled (quenched) from a high temperature, followed by tempering to improve the hardness and toughness of the material.
Heat treatment is applied to adjust the metal’s mechanical properties, such as hardness, strength, and toughness.
Finishing
- Machining: Using lathes, milling machines, or grinders to precisely shape the forged part to the required dimensions.
- Surface Treatment: Such as shot blasting, polishing, coating, or painting to enhance the surface quality and improve corrosion resistance and appearance.
- Mark where the rivets go based on your design.
Finishing operations are done after forging and heat treatment to meet design specifications for dimensions, tolerances, and surface quality.
Quality Inspection
- Dimensional Inspection: Using calipers, coordinate measuring machines (CMM), or other tools to check the dimensions of the forged part.
- Material Testing: Checking the chemical composition, hardness, and mechanical properties of the metal.
- Surface Defect Inspection: Checking for cracks, pores, or other surface defects.
Throughout the forging process, quality control is crucial to ensure the product meets the required specifications.
Estimated Cost Analysis For Forging
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of forged products:
This price covers both the cost of raw materials and the forging processes. The forging process involves steps like heating, shaping under high pressure, trimming, and post-forging machining. Each of these stages adds to the overall cost of production.
$50,000
For shipments to destinations like the U.S., several factors impact the shipping price: the distance, fuel costs, the vessel's carrying capacity, and global shipping conditions. Prices for sea freight fluctuate depending on world events, fuel prices, and shipping availability.
$4,300
Customs Duties and Taxes: Import duties and taxes may apply when you import forged parts, depending on the country’s regulations. Insurance Costs: Insuring goods during transit is a standard practice to safeguard against potential risks like damage or loss. Warehousing Costs: If goods need to be stored before delivery, warehousing charges may apply. Logistics Costs: Costs related to logistics in the destination country, such as trucking fees and unloading charges, will also need to be factored into the total cost.
$1,000The Process Flow & Duration Estimation
Please note that the time it takes to complete your forged product depends on the complexity of the custom design, the number of forging steps, specific requirements, production volume, and shipping conditions.
Step 1: R&D drawings (3-7 days)
The design process begins with creating detailed drawings and analyzing the feasibility of the forging method. This ensures that the design is both feasible for forging and meets your functional and aesthetic requirements. The duration of this phase depends on how complex the design is and how many adjustments are required.
Step 2: Sampling (7-14 days)
After finalizing the design, we proceed to the sampling stage. This involves creating initial forged samples to validate the design and ensure that the forging process works as intended. The number of iterations required depends on the complexity of the design and any changes needed.
Step 3: Pay The Bill (within 1 day)
Payment terms may vary. Some suppliers request a partial deposit at the start, while others may require full payment upon sample approval.
Step 4: Bulk Manufacturing (30-45 days)
Once the samples are approved, production moves forward. The manufacturing time depends on the quantity, efficiency of the forging process, and any additional steps such as machining, heat treatment, or finishing. For larger orders, this step can be the most time-consuming.
Step 5: Shipping (10-45 days)
After manufacturing is complete, the products will be packed and shipped. Shipping time will vary based on the destination, chosen shipping method (air or sea), and any current shipping constraints.
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The Basic Knowledge About Forging
Forging is a highly efficient manufacturing process that creates durable and high-strength parts, widely used in industries where performance and safety are critical.
Forging involves shaping metal by applying compressive forces, typically using a hammer or press. This process can be done with a variety of metals, including steel, aluminum, titanium, and alloys. Forging is crucial in industries like automotive, aerospace, and oil & gas, where parts need to withstand high stresses and extreme conditions. The material chosen for forging depends on its strength, weight, and the operational demands of the final product.
The forging process includes techniques such as open-die forging, closed-die forging, and drop forging. In open-die forging, metal is hammered or pressed between two dies, while closed-die forging uses more complex molds to shape the metal. After forging, parts are usually heat-treated, machined, and finished to meet strict quality and dimensional requirements. Forging produces parts with enhanced mechanical properties, making it ideal for high-strength applications.
The Common Pitfalls When Purchasing
Purchasing forged parts requires careful consideration to avoid common mistakes that can affect cost, quality, and delivery times. Whether it’s choosing the wrong material, facing production delays, or getting stuck with faulty products, it’s essential to be aware of the pitfalls. Here are some common mistakes people make when buying forged parts:
- Inconsistent Material Flow During Forging
- Poor Die Maintenance
- Overlooking Heat-Affected Zones
- Lack of Post-Forging Machining Capability
- Inability to Meet Tight Tolerances
- Mismanagement of Forging Flash
Description: In forging, improper material flow can result in defects like voids or weak points within the forged part, compromising its strength.
Solution: Make sure the supplier uses advanced forging techniques such as precision die design and proper material flow management to avoid internal defects. Request proof of their capability to control material flow.
Description: Forging dies can wear out over time, leading to inconsistent results and dimensional inaccuracies in the parts produced.
Solution: Confirm that the supplier maintains and inspects their dies regularly. Ask for a die maintenance plan and check if they’ve conducted recent die inspections before proceeding with production.
Description: Forging parts can experience heat-affected zones that alter the metal’s microstructure, causing brittleness or uneven hardness.
Solution: Discuss heat treatment and cooling processes in detail with your supplier to ensure they take proper steps to avoid undesirable heat-affected zones. Request heat treatment records for each batch.
Description: After forging, parts often require machining to meet exact specifications, and some suppliers may not have the necessary equipment or expertise.
Solution: Confirm that the supplier has the capability to provide any required post-forging machining, such as drilling, tapping, or grinding. Ensure they meet the required tolerances and surface finish.
Description: Forged parts often need to meet tight dimensional tolerances. Some suppliers may lack the precision required for high-performance applications.
Solution: Clearly define the required tolerances at the beginning of the project and ensure the supplier has the right forging equipment and quality control procedures in place to meet them.
Description: Flash (excess material formed during the forging process) can affect the final part’s quality and may require additional processing steps to remove.
Solution: Make sure the supplier has a proper method for managing flash, including trimming and post-forging machining, to minimize any excess material and improve the part’s overall quality and performance.
A Brief Self-Nomination, Why Choose Jiaen MFG?
JIAEN MFG is a trusted name in forging, offering precision-forged parts that meet the toughest industry standards. With over 10 years of experience, we’ve earned a reputation for delivering parts that offer exceptional strength and durability. We take pride in our work, and we’re committed to helping our customers achieve their goals.
You choose JIAEN MFG as your forging parts supplier because we provide superior craftsmanship, technological expertise, and a range of added services designed to help you succeed in the marketplace.
- Advanced Forging Techniques for Maximum Strength
- Customized Forging Solutions Tailored to Your Needs
- Efficient Production with Rapid Delivery
- Stringent Quality Control Across All Stages
- Competitive Pricing with Exceptional Value
In conclusion, JIAEN MFG isn’t just a forging supplier; we’re a partner you can count on. With our advanced techniques and commitment to quality, we’re confident that we can help your business grow. Let’s forge a path to success together, starting with your next project.
The FAQs About Forging
If you’re an international buyer, these FAQs will help you better understand the forging process and make informed purchasing decisions. These FAQs cover everything from what forging is, what types of materials are forged, to the benefits of different forging methods, design considerations, and how to choose the right supplier.
What is forging, and how does it differ from other manufacturing processes?
Forging is a process where metal is shaped by applying compressive force, typically at high temperatures. The metal is heated until it becomes malleable, and then a hammer or press shapes it into the desired form. Unlike casting, which involves pouring molten metal into molds, forging enhances the metal's mechanical properties and produces stronger parts.
What materials are commonly used for forging?
Materials commonly used for forging include carbon steel, alloy steel, stainless steel, and titanium. These metals are chosen for their strength, ductility, and ability to withstand high temperatures. Forging is particularly effective for creating parts that need to endure high-stress applications.
What are the different types of forging processes?
The main types of forging processes include open-die forging, closed-die forging, and precision forging. Open-die forging is used for larger parts, while closed-die forging allows for higher precision and smaller, more intricate parts. Precision forging involves highly controlled processes for creating near-net-shape parts.
How does forging improve the mechanical properties of metals?
Forging aligns the grain structure of the metal, which improves its strength, toughness, and fatigue resistance. The compressive force used during the forging process can remove internal defects, resulting in parts that perform better in demanding applications, such as aerospace and automotive industries.
What should I consider when designing a part for forging?
When designing for forging, you need to consider factors such as part size, complexity, material selection, and the required mechanical properties. It's important to work closely with your supplier to ensure that the design is compatible with the forging process and that it can be efficiently produced.
How do I choose a reliable forging supplier?
Look for a supplier with extensive experience in forging and a proven track record in your industry. Ensure they have the appropriate forging equipment and quality control processes in place. Additionally, review their lead times, pricing, and customer testimonials to ensure they align with your needs.
